HSB facade elements are increasingly being used to quickly and efficiently enclose the facades of concrete or sand-lime brick shells. GB has developed an innovative anchor for the connection between the upper lintel of the facade element and the shell floor.

Connecting the upper lintel of an HSB facade element to the shell floor is still quite a challenge. Various embedded constructions, such as those for balconies, often get in the way. “A lot of improvisation is still done using angle brackets, strips, dowels, and other provisions. This usually results in a connection, but it takes a lot of time,” says Arjan van Termeij, Project Leader for Technology & Development at GB. At GB, we thought this could be done more easily. The result is the new Upper Lintel Anchor, made from electrolytically galvanized steel. There are two versions: the bent anchor and the anchor with a pin.

Bent Anchor

The bent Upper Lintel Anchor is inserted from above the shell floor. For this, holes are drilled in the typically 70 mm thick skin of the precast floor slab. “By incorporating aerated concrete blocks into the edge of the upper precast floor slab, drilling becomes much easier,” says Arjan. After placing the precast floor slab, the anchor is inserted through the drilled hole into a recess in the upper lintel of the HSB facade element. After this, the precast floor slab can be poured. The dimensions of the anchor are 150 mm (horizontal), 175 mm (vertical), and 63 mm (bent end). There is a choice of diameters of 12, 16, 18, 20, and 22 mm. Arjan adds, “For a hole in concrete, a diameter of 12 mm is often sufficient, but for aerated concrete, a minimum of 20 mm is recommended.”

Anchor with Pin

For a cast-in-place shell structure, the floor is fully poured, requiring a longer anchor. By drilling holes in the floor after pouring, or by embedding a pipe during the pour, the upper lintel anchor with pin can be inserted from above. This consists of a pin with a length of 240, 260, or 280 mm. The top of the pin has a base plate, which is secured to the top of the floor. The screed will later be applied over this. A shorter pin of 135 mm is also available, which is secured with the base plate to the upper lintel of the HSB element. When the upper floor is placed, the pin slides into a recess at the bottom of the floor. This system is used when installing precast floor slabs. Arjan concludes, “GB has also developed convenient solutions for connecting the bottom of the facade element to the shell floor. This makes installing HSB facade elements much easier and provides greater assurance of the final quality.”

More info on the GB Upper Lintel Anchor can be found here.